Functional sugar MT concentration process

1. Fluid Regulation in the Pre-concentration Stage
In the initial phase of the MT sugar concentration process, the syrup typically undergoes pre-concentration through an evaporator. YNTO electric valves precisely control the syrup flow rate and system pressure, ensuring a uniform and stable flow of syrup into the evaporator, thereby preventing efficiency loss due to pressure fluctuations. The high-precision adjustment of these valves optimizes heat transfer within the evaporator, maintaining consistent temperature throughout the process to ensure uniformity and stability during pre-concentration.

2. Heat Transfer Optimization in Multiple-Effect Evaporation Systems
In a multiple-effect evaporation system, YNTO control valves precisely regulate steam flow and pressure differentials between different evaporators. By optimizing steam flow rate and heat transfer efficiency, YNTO valves effectively manage the distribution of heat during the evaporation process, ensuring balanced evaporation loads across the system. This maximizes evaporation efficiency and reduces energy consumption, with the valve’s rapid response capability maintaining system stability under complex operating conditions.

3. Precise Pressure Regulation in Vacuum Concentration
During the vacuum concentration phase, YNTO pneumatic valves dynamically regulate system vacuum pressure, enabling precise control of the vacuum concentration process. These valves respond rapidly to pressure fluctuations, adjusting the introduction and release of gases to maintain optimal vacuum levels, thereby optimizing the evaporation rate of materials and preventing process instability or efficiency loss due to abnormal vacuum conditions.

4. Automated Control of Syrup Transport and Circulation
In the MT sugar concentration process, the transportation and circulation of syrup between different equipment stages require stringent fluid management. YNTO electric and pneumatic valves provide automated switching between pipeline systems and flow control, ensuring optimal pressure and flow rate during syrup transfer, thus avoiding process disruptions caused by flow fluctuations or blockages. The valve system’s automation minimizes human intervention and improves the continuity of production, enhancing system reliability.

5. Precision Control in Condensate Handling
The concentration process produces a significant amount of condensate, which requires efficient disposal. YNTO control valves precisely regulate condensate flow and pressure, ensuring stable discharge under high-temperature and high-pressure conditions. This prevents condensate accumulation or backflow in pipelines, thus maintaining overall system efficiency.

6. System Cleaning and Maintenance Management
In the MT sugar concentration process, regular cleaning (CIP) is crucial for long-term system operation. YNTO electric and pneumatic valves automatically control the flow, temperature, and pressure of cleaning solutions during the cleaning process, ensuring thorough cleaning and sterilization of equipment. This improves cleaning efficiency and extends the service life of the system components, reducing downtime and enhancing overall equipment effectiveness.

Conclusion
YNTO automated valves significantly enhance the automation level and energy efficiency of the MT sugar concentration process through precise control of flow, pressure, and temperature. Their application in multiple-effect evaporation, vacuum concentration, fluid transport, and condensate handling demonstrates superior control capabilities and responsiveness, ensuring high efficiency and stability in the concentration process. Additionally, the reduction of energy consumption and system maintenance frequency further underscores the reliability and intelligent functionality of YNTO valves, providing strong technical support and assurance for complex concentration processes.